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Website: www.gskcnc.cn

Home > Products > CNC system (controller) >

GSK980TDa CNC Lathe Controller

 

GSK980TDa is a new product based on GSK980TD, its display is 7” color wide-screen LCD, adds PLC axis control, Y control, parabola/circular interpolation, statement macro command, automatic chamfer, tool life management, tool wear compensation and so on. The added G31/G36/G37 can execute the jump and automatic tool compensation. The system clock can display the alarm log.

The system can be display in Chinese, English and Spanish. As the upgraded product of GSK980TD, GSK980TDa is the optimum option for the widespread CNC turning machine.

 

 

Controlled axes(X, Y, Z), link axes (X, Z), 0.001mm interpolation precision and max. rapid traverse speed 30,000 mm/min, linear/arc interpolation

Least command increment 0.001, electronic ratio (1~32767)/(1~32767)

Pitch error compensation, backlash compensation, tool length compensation, tool wear compensation and tool nose radius compensation

Embedded PLC, ladder edit in the PC to be downloaded to CNC

S, exponential acceleration/deceleration control to meet high speed and high precision machining

Tapping to machine metric/inch single/multiple straight, taper thread, end face thread, variable pitch thread, high speed thread run out with set retraction distance, angle and speed


Metric/inch programming, automatic chamfering, tool life management

 

Statement macro command programming, macro program call with parameters

Chinese and English display window selected by the parameter

Large memory capacity( 6144KB,384 part programs) with full screen edit
 

Clock, date, time power-on hold

Convenient management with multilevel operation password

Bidirectional communication between CNC and PC, CNC and CNC; upgrading communication CNC software and PLC programs

Installation dimension, electric interface, commands are compatible to GSK980TD


 

Motion control

 

Controllable axes: X, Z, Y; simultaneous controllable axes (interpolation axes): 2 (X, Z)

Interpolation: X, Z linear, arc interpolation

Maximum programmable dimensions: -9999.999 mm9999.999mm, least command increment 0.001mm;

Electronic gearcommand multiply 132767 and command division 132767

Rapid traverse speed: max. 30000mm/min

Rapid override: F025%50%100%

Cutting feedrate: max.15000mm/minor 500mm/rev(feedrate per rev)

Feedrate override: 16 steps 0150%

Manual feedrate: 16 steps 01260mm/min

MPG feedrate: 0.001mm0.01mm0.1mm

Acceleration/deceleration: S acceleration/deceleration for rapid traverse, and exponential acceleration/deceleration for cutting feed

Automatic chamfering function

G

command

43 G commands: G00, G01, G02, G03, G04, G05, G6.2, G6.3, G7.2, G7.3, G10, G11, G20, G21, G28, G30, G31, G32, G33, G34, G36, G37, G40, G41, G42, G50, G65, G70, G66, G67, G71, G72, G73, G74, G75, G76, G90, G92, G94, G96, G97, G98, G99, macro command G65 to execute 27 kinds of calculation, logic operation and program skipping

Thread machining

 

Tapping: metric/inch, single/multiple, straight thread, taper thread, end face thread, variable pitch thread. Thread run out with set retraction distance, angel and speed; pitch: 0.001mm500mm or 0.0625400 tooth/ inch

Spindle encoder: lines can be set 100 p/r5000p/r

Drive ratio between encoder and spindle: 1255):(1255

Precision compensation

Backlash compensation: 0mm2.000mm

Pitch error compensation: 255 compensation points/axis, compensation

value/point:±0.255mm×compensation override

Tool compensation: 32 groups tool length compensation, tool nose radius compensation (tool compensation C)

Toolsetting method: fixed-point, trial cutting

Tool compensation executing methods: traversing tool or coordinate offset

M

command

M commands(no repetition): M02, M30, M98, M99, M9000M9999

Other M□□ commands are defined and executed by PLC programs

M commands defined by standard PLC program: M00, M03, M04, M05, M08,

M09, M10, M11, M12, M13, M32, M33, M41, M42, M43, M44

T

command

Most 32 tool selectionsT01□□~T32□□), the time sequence of tool change is defined by PLC programs. The tool selection is set to 1 and the tool change is not executed by PLC when the line-up tool post is used; tool life management.

Spindle speed

Speed switching value control: S□□ command is defined and executed by PLC programs, S1, S2, S3 and S4 is specified by standard PLC programs directly output, and S0 closes S1, S2, S3, S4 output.

Speed analog voltage control: S commands specifying the spindle speed per minute or the cutting surface speed (constant surface speed control) , 010V voltage to spindle converter, 4 gears spindle speed with stepless shifting gear

PLC

function

9 elementary commands, 23 functional commands, 2-level PLC program, max. 5000 steps, execution time 2μs for each step, refresh cycle 8ms for 1st level program; each axis specified to be PLC controlled axis; ladder diagram editing software, PLC program communication download

PLC

function

Integrated machine control panel: 41 input points (press keys), 42 output points (LED)

I/O interfaces: 16 input points /16 output points, up to 32 input signals/32 output signals

Displaying window

Display: 480×234 lattice, 7” color wide-screen liquid crystal display(LCD)

Display method: Chinese or English or Spanish or Russian window is set by a parameter, displaying machining path of workpiece

Program edit

 

Program capacity: 6144KB, max. 384 programs, customer macro program cal and four-embedded subprogram

Editing method: edit in full screen. Statement macro command programming; incremental coordinates, absolute coordinate and compound coordinates programming

Communication

Two-way communicating programs and parameters between CNC and PC, CNC and CNC; communication upgrade, PLC programs serial download upgrade

Optional drive unit

DA98 series digital AC servo drive unit or DY3 series stepper drive unit with input pulse and direction signal

G Commands

Commands

Functions

Commands

Functions

G00

Rapid traverse

G50      

Coordinate system setting

G01

Linear interpolation

G65

Macro command

G02

CW arc interpolation

G70

Finishing cycle

G03

CCW arc interpolation

G71

Axial roughing cycle

G04

Dwell

G72

Radial roughing cycle

G10

Data input ON

G73

Closed cutting cycle

G11

Data input OFF

G74

Axial grooving cycle

G20

Input in inch

G75

Radial grooving cycle

G21

Input in metric

G76

Multiple thread cutting cycle

G28

Reference point return

G90

Axial cutting cycle

G30

Return to 2nd, 3rd, 4th reference point

G92

Thread cutting cycle

G32

Variable thread cutting

G94

Radial cutting cycle

G33

Z tapping cycle

G96

Constant surface speed control

G34

Thread cutting with variable lead

G97

Constant surface speed control cancel

G40

Canceling tool nose radius compensation

G98

Feed per minute

G41

Tool nose radius compensation left of contour

G99

Feed per rev

G42

Tool nose radius compensation right of contour

 

 


Macro Command List GSK980TDa adds the statement macro command function with G65 macro command function of GSK980TD. The macro command format list of G65 statement is as follows:

Function

G65 macro command format

Statement macro command format

Assigned value

G65 H01 P#i Q#j;

#i=#j;

Decimal addition operation

G65 H02 P#i Q#j R#k;

#i=#j+#k;

Decimal subtraction operation

G65 H03 P#i Q#j R#k;

#i=#j-#k;

Decimal multiplication operation

G65 H04 P#i Q#j R#k;

#i=#j*#k;

Decimal division operation

G65 H05 P#i Q#j R#k;

#i=#j/#k;

Binary addition (operation)

G65 H11 P#i Q#j R#k;

#i=#j OR #k;

Binary multiplication (operation)

G65 H12 P#i Q#j R#k;

#i=#j AND #k;

Binary OR

G65 H13 P#i Q#j R#k;

#i=#j XOR #k;

Decimal square root

G65 H21 P#i Q#j;

#i=SQRT (#j) ;

Decimal absolute value

G65 H22 P#i Q#j;

#i=ABS (#j) ;

Decimal remainder

G65 H23 P#i Q#j R#k;

none

ROUND function

none

#i=ROUND (#j) ;

Rounding up to an integer

none

#i=FUP (#j) ;

Rounding down to an integer

none

#i=FIX (#j) ;

Natural logarithm

none

#i=LN (#j) ;

Exponential function

none

#i=EXP (#j) ;

Decimal to binary

G65 H24 P#i Q#j;

#i=BIN (#j) ;

Binary to decimal

G65 H25 P#i Q#j ;

#i=BCD (#j) ;

Decimal multiplication/division operation

G65 H26 P#i Q#j R#k;

none

Multiplex square root

G65 H27 P#i Q#j R#k;

none

Sine

G65 H31 P#i Q#j R#k;

#i=SIN (#j) ;

Inverse sine

none

#i=ASIN (#j) ;

Cosine

G65 H32 P#i Q#j R#k;

#i=COS (#j) ;

Inverse cosine

none

#i=ACOS (#j) ;

Tangent

G65 H33 P#i Q#j R#k;

#i=TAN (#j) ;

Inverse tangent

G65 H34 P#i Q#j R#k;

#i=ATAN (#i)/(#j) ;

Unconditional jump

G65 H80 Pn;

GOTO n;

Unconditional jump 1

G65 H81 P#i Q#j R#k;

IF (#j==#k) GOTO n; or

IF (#j EQ #k) GOTO n;

Unconditional jump 2

G65 H82 P#i Q#j R#k;

IF (#j<>#k) GOTO n; or

IF (#j NE #k) GOTO n;

Unconditional jump 3

G65 H83 P#i Q#j R#k;

IF (#j>#k) GOTO n; or

IF (#j GT #k) GOTO n;

Unconditional jump 4

G65 H84 P#i Q#j R#k;

IF (#j<#k) GOTO n; or

IF (#j LT #k) GOTO n;

Unconditional jump 5

G65 H85 P#i Q#j R#k;

IF (#j>=#k) GOTO n; or

IF (#j GE #k) GOTO n;

Unconditional jump 6

G65 H86 Pn P#i R#k;

IF (#j<=#k) GOTO n; or

IF (#j LE #k) GOTO n;

User alarm

G65 H99 Pn;

 

Conditional control

 

IF (conditional expression)

THEN macro program statement

IF (conditional expression) GOTO n;

 

Cycle control

none

WHILE (conditional expression) DO m;

END m;

PLC Command List

Name

Function

Name

Function

LD

Read normally-open contact

CODB

Binary conversion

LDI

Read normally-closed contact

ROTB

Binary rotation control

OUT

Output coil

MOVN

Data copy

AND

Normally-open contact in series

DECB

Binary decoding

ANI

Normally-closed contact in series

JMPB

Program jumping

OR

Parallel normally-open contact

SP

Subprogram label

ORI

Parallel normally-closed contact

SPE

End of subprogram

ORB

Parallel series circuit block

ADDB

Binary addition

ANB

Parallel circuit block in series 

SUBB

Binary subtracting

END1

End of grade one program

ALT

Alternative output

END2

End of grade two program

DIFU

Rising edge detection

SET

Set

DIFD

Falling edge detection

RST

Reset

MOVE

Logical AND

CMP

Comparative set

PARI

Parity check

CTRC

Counter

LBL

Program jump label

TMRB

Timer processing

CALL

Subprogram call

 


 

GSK980TDa-B

GSK980TDa matching with AP01445mm×345mm×182mm

Type

Specification

GSK980TDa

420mm×260mm aluminum alloy operator panel

 

    Standard functions

All functions in the provided technical specifications include: Max. rapid traverse speed 30,000 mm/min, max. feedrate 15,000 mm/min, pitch error compensation, tool nose radius compensation, tool life management, automatic chamfering, PLC axis control, spindle analog voltage control(converter spindle),communication, 32 input signals and 32 output signals.

Standard PLC ladder supporting the electric tool post with 28 tool selections, Yantai AK31, Changzhou SWBD tool post, and 4-gear spindle automatic shifting gear(only test 1st and 2nd gear), hydraulic chuck, hydraulic tailstock, safeguard, three-color lamp, external MPG(adapted to PSG-100-05E/LZSSY2080) and so on.

 

    Standard accessories

Switch power: GSK-PB2(assembled at the back of CNC)

Connector assembly: CNC interfaces are connected by one set of plug( DB9 female×2, DB15 male×3, DB25 female×2, DB25 male×2)

Note: Corresponding plugs along with cables are supplied when they along with other components including drive unit are delivered.

 

Accessory cables: 12m 10-core shield cable( X, Y, Z axis, input interface XS40/XS41, output interface XS39/XS42);

                 9m 8-core shield cable (spindle encoder, input interface XS40/XS41, output interface XS39/XS42);

                 3m 4-core shield cable (converter interface);

 

Note: The above-mentioned cables as wires(not be welded) are supplied. Signal cables with welded plugs are supplied when a whole set of drive unit and the tool post controller are delivered. The requirements for cable length and welding should be remarked in the order list.

Technical documents: GSK980TDa Turning Machine CNC System User Manual(without PLC User Manual)

 

    Optional accessories

Communication cable A: serial communication cable 5m×1 between PC and CNC(for end user and machine tool manufacturer)

Communication cable B: serial communication cable 5m×1 between CNC and CNC (for machine tool manufacturer used for installing and debugging the system)

Communication disc: communication software TDComm installation disc ×1

Ladder programming software: GSKCC installation disc ×1

 

MPG: Dongxin RE45T1S05B1(option: AP01) or Changchun LGF-001-100(option: AP02);

Additional panelAP01aluminum alloy 420×71㎜) can be assembled under of GSK980TD operator panel;

AP02aluminum alloy 100×260㎜)can be assembled at the side of GSK980TD operator panel;

Emergent stop button: LAY3-02ZS/1( it has been installed when GSK980TDa-B is delivered);

No self-locking button: KH-516-B11(green or red);

Self-locking button: KH-516-B21(green or red);

I/O transfer terminal blockMCT03

Note: one set of I/O transfer cable (with 26-core shield cable, DB25 male/female socket) when MCT03 is matched

 

    Order
Remarks in the order:
a)       Product typeGSK980TDa, GSK980TDa-B, quantity
b)     Type and number of assembly (drive unit, isolated transformer)
c)      Length and connection of accessory cable
d)       Name, type, quantity, installation & connection requirements of optional accessories

Whether PLC program(ladder) is provided with special requirements.

 

 

GSK980TDa Turning Machine CNC Rear Interface Layout

 
 
 



       GSK980TDa Appearance Dimension



 
  Optional accessories 
          
          
    Additional panel AP01



Additional panel AP02

 


 
I/O splice transfer terminal block MCT03

     GSK980TDa-B Appearance Dimension

 
 

 

GSK980TDa Turning CNC controller user manual:

http://www.Gskcnc.cn/uploads/soft/100630/GSK980TDa_CNC_Turning_Controller_User_Manual_I.rar

http://www.Gskcnc.cn/uploads/soft/100630/GSK980TDa_CNC_Turning_Controller_User_Manual_II.rar

 

GSK980TDa PLC user manual:

http://Gskcnc.cn/uploads/soft/100630/GSK980TD_CNC_Turning_Controller_PLC_User_Manual.rar

 

GSK980TDa communicator software download:

http://www.Gskcnc.cn/uploads/soft/100630/GSK980TDa_CNC_Turning_Controller_Communicator.rar

 

 


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